Contact Bar

Design

Get your custom boxes made in the required size, shape, and style.

Print

Upload your artwork and get it superbly printed the way you want.

Get it done

Order any quantity, enjoy a wholesale price, pay no extra for die plates.

Custom Hat Shipping Boxes

view All Ratings

Ship your hats safely to customers with our robust hat shipping boxes. Our boxes feature strong materials that offer exceptional protection to your products. The Sky Packaging is the right place to help you improve your brand’s presence and retain customers.

Get Custom Qoute

Support Form (#3)

Stock Type & Thickness

Cardboard

We use cardboard that’s eco-friendly and designed to reduce waste.

Kraft

Kraft paper is a tough, dependable, and versatile material, commonly used in a wide range of industries.

Rigid

Rigid is a protective, cost-effective, and recyclable material that ensures maximum safety for your products.

Corrugated

Corrugated material is sustainable, affordable, and easy to customize, making it an excellent choice for both protection and branding.

Finishing Assortment

Foil Stamping

Enhance the appeal of your product packaging with our premium foil stamping.

Spot UV

Our high-gloss UV coating adds shine and depth, enhancing the finish of your printed materials.

Gloss

Our glossy finish adds a sleek layer of shine to your packaging, making it stand out.

Holographic Foiling

Holographic foil reflects light beautifully, revealing rainbow colors from different angles.

Embossing

Our embossing technique highlights the finest details of your product on the packaging.

Debossing

With debossing, we create recessed designs that add depth and character to your packaging.

Matte

We apply soft-touch lamination to safeguard prints from toner chipping while giving your packaging a premium feel.

Soft Touch Lamination

We apply soft-touch lamination to provide an extra layer of protection against toner chipping.

Key Features & Benefits

🧢 1. Secure & Structured Protection
Rigid, reinforced construction maintains shape and prevents crushing, ensuring hats arrive in perfect condition without bends or deformations.

🎨 2. Elevated Brand Unboxing
Fully customizable with premium printing and finishes to create a memorable opening experience that reinforces brand identity and perceived value.

🌱 3. Eco-Friendly & Shipping-Optimized
Lightweight yet durable recyclable materials reduce shipping costs and environmental impact while providing reliable protection in transit.

Perfect For:
🛒 Hat Retailers & E-commerce Brands
👒 Fashion & Accessory Companies
🎁 Subscription Box Services
📦 Event & Promotional Giveaways

Description

Ship Your Hats in Style with Durable Custom Hat Boxes

When it comes to shipping hats, protection is everything. Weak packaging can easily crush or damage your products, resulting in disappointed customers and lost revenue. At The Sky Packaging, we specialize in durable, reliable hat shipping boxes designed to keep your headwear safe—and your brand looking sharp.

Our custom hat boxes aren’t just strong—they’re fully customizable. Add eye-catching finishes, premium laminations, and high-quality coatings to create an unboxing experience that turns first-time buyers into lifelong fans. Whether you’re a retailer, corporate supplier, or individual brand, our packaging ensures your hats arrive in perfect condition, every time.

Ready to upgrade your hat packaging?
👉 Get a free custom quote today at adam@theskypackaging.com


Premium Materials for Maximum Protection

A damaged product can harm more than just the hat—it can hurt your brand’s reputation. Our custom hat boxes are crafted from high-performance materials like corrugated cardboardrigid stock, and Kraft to withstand impacts, moisture, and rough handling during transit.

Each box features reinforced corners and shock-absorbent construction, so your hats stay pristine from our facility to your customer’s doorstep. With options ranging from eco-friendly Kraft to premium rigid materials, you can select the perfect packaging to reflect your brand’s quality and values.


Customization That Speaks Volumes

Your packaging should be as unique as your brand. Our hat shipping boxes offer complete design flexibility, including:

  • Size & Shape: Tailor-made to fit any hat style

  • Printing: High-resolution digital, offset, or screen printing

  • Finishes: Embossing, debossing, foil stamping, spot UV, and more

  • Lamination: Gloss, matte, or soft-touch coatings

Add your logo, brand colors, and custom graphics to create a packaging experience that stands out on shelves and wows customers at first sight. These boxes aren’t just for shipping—they’re perfect for retail displaystrade shows, and gift packaging.


Why Brands Trust The Sky Packaging

We don’t just sell boxes—we deliver peace of mind. Here’s what you can expect when you partner with us:

  • ✅ Free Shipping across the USA

  • ✅ Fast Turnaround – rush options available

  • ✅ Wholesale Pricing with no minimum order

  • ✅ Free 3D Mockups & design support

  • ✅ Eco-Friendly Material Options

  • ✅ High-End Customization

From small boutiques to corporate retailers, brands rely on us for packaging that protects, promotes, and performs.

Specification

Product Specification: Custom Apparel Boxes

Manufacturer: The Sky Packaging

CategorySpecification
Box StyleApparel Boxes (Tuck-End, Mailer, Rigid, Folding, Custom Designs)
DimensionsAll Custom Sizes and Shapes Available
QuantitiesNo Minimum Order Required
Material Stock10pt–28pt (60lb–400lb), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
PrintingNo Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors
FinishingGloss/Matte Lamination, Gloss AQ, Gloss/Matte UV, Spot UV, Embossing, Foiling
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Eco-FriendlyRecycled Material Boxes, Biodegradable Options
ProofFlat View, 3D Mock-up, Physical Sampling (On Request)
Turnaround4–8 Business Days (RUSH Available)
ShippingFlat-Rate Shipping (Continental US)

📬 Contact for Quote:
Email: adam@theskypackaging.com
Note: Customization available for all order sizes. Eco-friendly and premium material options are offered.