Contact Bar

Design

Get your custom boxes made in the required size, shape, and style.

Print

Upload your artwork and get it superbly printed the way you want.

Get it done

Order any quantity, enjoy a wholesale price, pay no extra for die plates.

Headlight Boxes

view All Ratings

Headlight Boxes are specialized packaging solutions designed to protect, store, and present vehicle headlights—whether for retail display, workshop supply, or bulk distribution. Since headlights are made of fragile glass, plastic housings, and sensitive wiring, these boxes are engineered for maximum durability and safety during shipping and handling.

Get Custom Qoute

Support Form (#3)

Stock Type & Thickness

Cardboard

We use cardboard that’s eco-friendly and designed to reduce waste.

Kraft

Kraft paper is a tough, dependable, and versatile material, commonly used in a wide range of industries.

Rigid

Rigid is a protective, cost-effective, and recyclable material that ensures maximum safety for your products.

Corrugated

Corrugated material is sustainable, affordable, and easy to customize, making it an excellent choice for both protection and branding.

Finishing Assortment

Foil Stamping

Enhance the appeal of your product packaging with our premium foil stamping.

Spot UV

Our high-gloss UV coating adds shine and depth, enhancing the finish of your printed materials.

Gloss

Our glossy finish adds a sleek layer of shine to your packaging, making it stand out.

Holographic Foiling

Holographic foil reflects light beautifully, revealing rainbow colors from different angles.

Embossing

Our embossing technique highlights the finest details of your product on the packaging.

Debossing

With debossing, we create recessed designs that add depth and character to your packaging.

Matte

We apply soft-touch lamination to safeguard prints from toner chipping while giving your packaging a premium feel.

Soft Touch Lamination

We apply soft-touch lamination to provide an extra layer of protection against toner chipping.

🔦 Key Features & Benefits

  1. Impact-Resistant Security

    • Durable corrugated or rigid construction protects against cracks and scratches.

  2. Custom-Fit Design

    • Tailored compartments and inserts prevent movement during transit.

  3. Premium Brand Visibility

    • High-quality printing and finishes (e.g., spot UV, foil) enhance unboxing appeal.

  4. Eco-Friendly Options

    • Recyclable and biodegradable materials support sustainable branding.

📦 Perfect For:

  • Auto Parts Retailers

  • OEM Manufacturers

  • E-Commerce Sellers

  • Automotive Detail Shops

Description

Entice Your Customers with Custom Headlight Boxes

Whether you sell halogen, LED, or Xenon headlights, the right packaging protects your product and helps increase sales. At The Sky Packaging, we design durable, eye-catching headlight boxes tailored to your exact dimensions, printing, and finishing requirements — so your headlights arrive safe and look great on the shelf.

Built to protect: material choices that work

Choose a material that matches the fragility and weight of your headlights and the demands of your supply chain.

  • Corrugated headlight boxes: Multi-layered kraft paper with fluted cores absorbs shocks and resists crushing — ideal for transportation and wholesale shipments. Corrugated constructions also offer excellent, eco-friendly options because many are recyclable.

  • Cardboard headlight packaging: Flexible, cost-effective, and perfect for retail-ready designs. Cardboard supports high-quality printing and finishing, making it a great choice when presentation matters.

Design features that sell and secure

Packaging should do more than protect — it should communicate value.

  • Customized sizes & styles: From snug-fit cartons to reinforced telescope boxes, we match box geometry to each headlight model.

  • Protective inserts: Die-cut corrugated dividers, foam trays, or molded supports prevent movement and avoid scuffs and breakage.

  • Premium printing & finishes: Add logos, product specs, handling icons, and attractive graphics using CMYK, spot inks, embossing, or coatings to create a professional retail presence.

Key benefits for every buyer type

We design headlight packaging with the needs of retailers, corporate buyers, and individuals in mind.

  • Retailers: Shelf-ready, branded boxes that increase visibility and reduce returns thanks to better protection and clear product information.

  • Corporate & distributors: Pallet-friendly corrugated options, consistent sizing for efficient storage, and custom labelling for simplified inventory and fulfillment.

  • Individual sellers & mechanics: Small-run and on-demand sizes, low-cost prototypes, and secure packaging for single-item shipping or replacement parts.

Why custom headlight boxes matter

Custom packaging preserves product quality and protects your brand reputation. Well-designed boxes reduce damage in transit, lower return rates, and create a cohesive brand experience that encourages repeat purchases.

Sustainable & cost-aware options

We can help balance protection, sustainability, and cost. Choose recycled or recyclable stocks, optimize board thickness, and select inserts that minimize waste while keeping parts safe.

Ready to customize your headlight packaging?

Tell us your headlight dimensions, expected order quantities, preferred materials, and artwork. We’ll recommend the best box style, internal protection, and printing options — then send a clear quote and a specification sheet for approval.

Contact: adam@theskypackaging.com
Request a quote: theskypackaging.com/contact

Specification

Product Specifications: Packaging Solutions

Manufacturer: The Sky Packaging

CategorySpecifications
Box StyleCardboard Boxes
DimensionsAll Custom Sizes & Shapes
QuantitiesNo Minimum Order Required
Material Stock10pt–28pt (60lb–400lb): Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing OptionsNo Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors
Finishing OptionsGloss/Matte Lamination, Gloss AQ, Gloss/Matte UV, Spot UV, Embossing, Foiling
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
ProofingFlat View, 3D Mock-up, Physical Sampling (On Request)
Turnaround Time4–8 Business Days (RUSH Available)
ShippingFlat-Rate Shipping

📬 Contact for Custom Quote:
Email: adam@theskypackaging.com

Every aspect can be tailored to your specific needs, with both sustainable and premium material selections available.